First introduced in 2002, Formech’s HD range established a new price-performance ratio for automatic production class machines.
Series 2 advancements include ‘FCV’ (Formech Cycle View) control interface with 10” high resolution touch-screen. Machine cycle status is clearly visible at a glance and all parameters can be adjusted in real time without interrupting the current cycle.
By working closely with HD customers all over the world Formech has developed an intuitive, graphically driven interface suitable for operators at all experience levels. Remote access via Ethernet provides online monitoring of all machine functions.
Generous standard specification and an extensive range of options including twin heaters for the most demanding materials mark the HD Series 2 as a cost effective and highly adaptable machine range.
Apple Inc., Nestle and Cambridge University are amongst the first customers to benefit from Formech’s HD Series 2.
Take a look at our other Fully Automatic products
Wago control system with 10" colour touch screen, real time adjustments, 1% heater increment control, Formech Cycle View and 40 preset memories.
Quartz heaters have the benefit of a rapid response and high efficiency resulting in time and energy savings.
Sixteen heating zones provide rapid heat response with a greater range of control to form challenging shapes and materials.
Heavy duty pneumatically powered heater travel provides precise and rapid heater deployment, whilst braking prevents element damage.
Pneumatically powered clamping system that provides powerful and effortless control.
Precise table speed control.
Table height adjust shortens the tool table travel when using shallow tools and reduces cycle time.
Pre-stretch enables the user to pump air into the heated sheet, creating a bubble to avoid thinning of material with deeper tools.
Avoids material sag during the heating cycle and maintains an even distance between heater and sheet whilst providing the user with an audible indication the material is ready to form.
Precisely regulates vacuum flow rate when a greater level of control is required with demanding applications.
A vacuum tank that provides instant stored vacuum, for high demanding materials and shortening cycle times.
A visual indication of consistent vacuum and pressure being applied (pressure in Hg / bar).
Protects users from accidental injury by halting all mechanical actions when light curtain is broken.
Overhead gantry and twin 550W fans to cool formed material and shorten cycles times.
Reduces forming area to utilise smaller sheets of material and minimise wastage. Standard or custom size.
Pneumatically powered plug assist forces the heated material into the tool cavities to increase the thickness of material at the bottom of the cavities.
Assembly to hold reel materials.
Spray mist is combined with cooling fan systems (when fitted) to shorten cooling time.
A water cooled plate to directly cool and regulate aluminium tool temperature for consistent and faster cycle times.
Sensor to provide accurate sheet temperature feedback and send heaters back upon reaching target temperature (except on the 686 and 1372 where it gives a digital readout). Emergency air storage tank supplies cooling continuity on shut-down to protect pyrometer.
Sensor to provide accurate sheet temperature feedback and initiate mould release upon reaching target temperature.
Additional cooling power that cools formed material and reduces cycle times and cool.
Top and bottom heaters to form demanding materials and decrease cycle times (16 zones top heater, 10 zones bottom heater).
Ceramic heaters are well suited for high volume production when heaters are engaged for long periods and constant temperature must be maintained.
Instead of using pneumatics a servo plug assist provides variable positioning and damping of the plug descent for precise control.
This feature has the same accuracy and control as the servo electric plug assist where speed control assent and descent to the millimetre can be achieved consistently.
The supervisor of the machine can choose and determine a level of access for the different operators.
This is a device that punches holes in thin pre-printed plastic sheet when registration during the vacuum forming process is critical. The punched sheets are located over pins in the forming area.
A consumable parts kit typically including seals, elements, filter, fuses, toggle clamps.
“For us the lighter weight nature of Formech machines design and construction offer a far more versatile and flexible option to that of the somewhat over engineered and cumbersome nature of other manufacturers, meaning that adaptations, alteration and relocations are far simpler to apply. ”
Neil Simpson - Managing Director Simpson Detour